Automatic toothbrush tufting&trimming 2 in 1 machine

ZMJ8M-C3 Toothbrush Tufting & Trimming Machine
1. Using German CNC technology to develop an automatic intelligent CNC scanning hole coordinate touch screen LCD computer control system
2. Using original Japanese Fuji 6-axis servo motor and 8-axis variable frequency motor
3. Double-station trimming device (flat and wave cutter)
4. Eight-level omnidirectional positive and negative cone swing rotary imported steel grinding disc (rounding rate as high as 90%)
5. Full automatic manipulator handle device and universal turret (easy to replace the handles)
6. Using German FESTO valve, INA, AFG, DURBAL and Japanese NSK, lKO and other brand bearings.
7. The fully closed loop system has strong stability, high repeat positioning accuracy, easy operation, and strong anti-interference performance

Brand: Chuangyan

Product origin: Guangdong

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Production Specifications

Basic parameters of the whole machine
Host size:	197cmX245cmX157cm	Switch:	32A↑
Vacuum size:	80cmX80cmX190cm	Power:	7KW
Wooden box size 1:	200cmX250cmX190cm（Host machine）	Compressed air pressure:	0.65MPa
Wooden box size 2:	90cmX110cmX205cm（Vacuum）	Intake pipe:	12MM
Net weight:	1180KG+220KG	Air consumption:	≥1 ㎡/MIN
Gross weight:	1420KG+280KG	Noise:	65dB
Machine 1:	131cmX244cmX157cm	Equipment:	Reference manual and equipment operation video
Machine 2:	108cmX133cmX157cm	Equipment:	Reference manual and equipment operation video
Input voltage:	380V 50-60HZ

Production Detail

Intelligent NC Computer Parts

1 Introduce German CNC technology to develop intelligent CNC scanning hole coordinate technology2 Adopt American imported CNC CPU chip, P4 dual-core processor
3 Automatic tracking and speed regulation, precise positioning and convenient operation

4 The system is stable and reliable, adapts to different environments, and has strong anti-interference

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Workbench, Servo Motor Part for Handle Change

1. The equipment adopts high-precision servo motors imported from Japan

2. Adopt German imported precision C1 double threaded ball screw

3. Designed to never wear, high-precision wear-resistant light rail type, sealed and self-lubricating bearings,

Release the weight of the X-axis table to achieve 850-speed high-speed flocking effect

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High-speed flocking part

Adopt German imported materials, through professional technology and high-precision processing equipment Equipped with manufactured hair transplanting heads, hair removal knives, and hair transplanting rods, with high hardness and toughnessGood, strong wear resistance, machining process error ±0.01MM, stable hair transplanting Strong qualitative, high efficiency, strong pulling force, no loose hair

Automatic toothbrush tufting&trimming 2 in 1 machine

Universal fixture

a universal fixture in the true sense, and can plant all kinds of electrical appliances without tail clamps Movable toothbrush, no need to customize fixtures for each product or special products cannot be produced

Axis of rotation

High-precision direct connection to the rotating Z axis (never need to change the belt)

Two-color box part&Three-color box part

1. Widened design to ensure the stability of the amount of wool and increase the production capacity

2. The design of double-pressing hair grooves, pneumatic progressive pressing, to ensure high stability of hair removal, no thinning and no spreading of hair

3. The special metal coating process of the hair groove ensures the best product quality

Manipulator: rocker

1. Rocker arm design, 50% faster than conventional guide rails, quick adjustment

Mechanical connecting arm

1. The mechanical arm is linked, which saves costs in the production and operation of the equipment, and is easy to adjust and change models

Grinding disc

1. Eight-level omni-directional positive and negative dimensional swing type and imported diamond grinding disc, so that the ratio of grinding and rounding is more than 90% higher than that of the national standard

Electricity removal device

1. Design automatic dust removal and static removal device

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FAQs

What makes your toothbrush tufting & trimming machine superior to competitors?
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Our machine utilizes German CNC technology and Japanese Fuji servo motors for superior precision and efficiency. This results in a higher quality finished product and increased production output compared to other machines on the market.

What types of toothbrush handles can your machine accommodate?
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Our machine features a universal turret and automatic manipulator handle device, allowing it to easily adapt to various toothbrush handle designs. This eliminates the need for frequent adjustments and maximizes production flexibility.

How does the machine ensure high-quality bristle trimming?
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The machine incorporates a double-station trimming device with both flat and wave cutters, along with an eight-level omnidirectional grinding disc. This combination ensures precise trimming and a high rounding rate (up to 90%), resulting in superior bristle quality.

What is the machine’s production capacity?
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The production capacity depends on several factors, including the specific toothbrush design and desired output. Contact us for a detailed assessment based on your requirements. We can provide you with a customized production estimate.

What kind of maintenance does the machine require?
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Regular maintenance is minimal and primarily involves routine checks and cleaning. We provide comprehensive documentation and video tutorials to guide users through the maintenance process. We also offer optional maintenance contracts.