1.R&D automatic intelligent digital control scanning hole coordinate touch screen LCD computer base on German CNC technology.
2.Adopting Japan Fuji 4 axis servo motor.
3.Installing trimming device to reduce trimming process.
4.The whole machine uses German INA,AFG,DURBAL,JAPAN NSK,IKO and other brands of bearings.
5.Universal fixture and universal special-shaped handle box.
6.Automatic cylinder pressure, nylo rolling handle-off hopper.
7.Strong stability of the whole closed loop system,high precision of repeated positioning,easy operating and strong anti-interference ability.
1) The introduction of Germany CNC technology research and development of intelligent numerical control touch screen LCD computer scanning hole coordinates.
2)Used the American import NC CPU chip, speed P4 and dual core.
3)Automatic tracking speed.
4) Positioning precision, convenient operation.
5)The system is stable and reliable, adapted to adapted to different environment.
6) The whole closed loop system, strong anti- interference ability.
7) Can be upgraded to the highest number of flocking 99 holes.(additional options)
8)Can be point to upgrade to add wool implement.(additional options)
1) Adopted original high precision servo motor imported from Japan for the worktable of X axis , Y axis and handle’s change.
2)Use the German imported precision level C1 double thread ball screw.
3)Fast displacement:820/minute,jump hole distance can reach 8-10mm.
4)Rigid soft stability and reliability.
1)Used high-tech infrared automatic scanning brush handle hole coordinates.
2)High efficiency in changing product: 40 holes for about 5 minutes.
3)High precision positioning coordinates: tolerance +/_ 0.02 mm.
4) Easy to operate and learning, high scanning speed.
5)Less tedious steps: manual measuring pitch error precision fine tuning.
1)The introduction of German technology research and development to jig.
2)Use the German import materials plant garden, take knife , flocking pole.
3)The flocking mouth and rod through import vacuum processing high precision mirror spark technology:high hardness and good toughness, high resistance to wear.
4)Flocking machine precision machining process error value+/-0.01mm, flocking aperture:1.2 to 3.0mm.
5) Strong stability and tension, high efficiency and don’t loose hair when flocking.
1)Citing Germany technology automatic cycle pressure cylinder principle: high pressure uniform and adjustable.
2)Convient adjustment adopts double dabbing cylinder hair neatly.
3)Color change the Japanese original servo motor, can support two holes in one color.
4)The electric control and wool technology, convenient operation and fast.
5)Hair knife takes hair with high stability, planting enough hair and not scatted hair.
1)Hair box adopts the rotation principle:German technology fission rotation reaction ability,small rigid
2)Refer to the French OGIGA role rodless cylinder pressure principle:MAO uniform pressure force,high adjustable dabbing
3)the use of three cylinder convenient adjustment hair neatly
4)Adopt Taiwan original servo motor ,high response speed can support a hole in one color
5)Adopt pneumatic and wool technology,convenient operation,quick
6)Knife take MAO high stability,and don’t loose hair,not hair
What is the main technology used in this tufting machine?
High precision and automation are guaranteed by the use of cutting-edge German CNC technology in the development of this tufting machine. Its touch screen LCD and clever digital control technology make operation more efficient and user-friendly.
What type of servo motor does the machine use?
The Japan Fuji 4-axis servo motor in the machine improves tufting process stability and precision. This high-performance motor guarantees flawless running and lowers positioning mistakes.
What is the maximum tufting speed of the machine?
Standard speed of the machine is 820 holes per minute; maximum speed is 1000 holes per minute. This high-speed performance qualifies for mass production since it raises manufacturing efficiency.
What is the power input requirement for this machine?
With a maximum power usage of 2.2KW, the machine calls for a three-phase 380V AC power source. This guarantees consistent operation and preserves long-term energy economy.
Can the machine handle multiple filament colors?
Indeed the tufting machine supports two filament box configurations: one for three-color filaments and another for double-color filaments. This adaptability lets companies create toothbrushes with diverse colour schemes to satisfy different market needs.
What is the positioning accuracy of the machine?
With a 0.05mm per 100mm high positioning accuracy, the machine guarantees exact tuft placement. This kind of accuracy improves uniformity and quality of products, therefore lowering material waste.
What materials and components are used for durability?
High-quality bearings from reputable manufacturers including German INA, AFG, DURBAL, Japanese NSK and IKO abound in the machine’s construction. These excellent components guarantee minimum maintenance needs, smooth performance, and long-term durability.